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    Volkswagen Golf VII1.2 TSI · 77 kW
    • Engine code CJZA
    • Production 2012–2015
    • 6-speed manual
    • Drivetrain FWD
    • Configuration: VIN decoded
    Engine code CJZAProduction 2012–20156-speed manualDrivetrain FWDConfiguration: VIN decodedConfiguration: VINVIN decoded
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    ExampleExample data, not a real vehicle
    • OverviewOverview
    • PartsParts
    • ProceduresProcedures
    • TorqueTorque
    • FluidsFluids
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    • WiringWiring
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    EXAMPLE DATA: not for workshop use

    Printed from Motrix. Every value, tool number and instruction is fictional. Volkswagen Golf VII · 1.2 TSI · 77 kW · engine CJZAExample

    1. Procedures

    Front brake pads: replace

    Applies to
    from 2012-08Applies to CJZA
    Source
    Authority class A · OEM+1
    Revision
    Rev. 01 · 2014-02
    Est. time
    1 h
    Type
    Replacement
    Steps
    7
    Stale source · : Based on Example WSM · Chassis, Rev. 01 · 2014-02; a later revision exists and has not been retrieved. Check these values against the current manual.

    Fictional procedure: every value, tool number and instruction is example data. Never use it on a real vehicle.

    Steps

    0 of 7 done

    Safety & preparation
    1. 1Step 1: Remove the caliper
    2. 2Step 2: Remove the pads
    3. 3Step 3: Check the brake disc
    4. 4Step 4: Reset the piston
    5. 5Step 5: Clean the carrier
    6. 6Step 6: Install pads and caliper
    7. 7Step 7: Fit the wheels and restore the pedal (current)

    Replacing the front brake pads on both sides of the axle, including cleaning the carrier and checking the discs against their wear limit.

    Safety notices 2

    WARNINGBrake dust

    Brake dust is harmful. Never blow it off with compressed air; use brake cleaner and a collecting tray.

    CAUTION

    Always replace pads on both sides of an axle. Do not press the brake pedal while a caliper is removed.

    Replacing the front brake pads on both sides of the axle, including cleaning the carrier and checking the discs against their wear limit.

    Stale source · : Based on Example WSM · Chassis, Rev. 01 · 2014-02; a later revision exists and has not been retrieved. Check these values against the current manual.

    Fictional procedure: every value, tool number and instruction is example data. Never use it on a real vehicle.

    At a glance

    Example

    Tools 6

    Special tools

    • MX-T905Piston resetting tool

    Workshop equipment

    • Torque wrench 5–60 Nm
    • Torque wrench 40–200 Nm
    • Wire brush

    Consumables

    • Brake cleaner
    • Brake assembly paste Pad backing plates only

    Parts 6

    • 2
      Z9Q 922 047 MQuantity ×1
      Brake pad set · 288 mm brake (1ZE), position 2 in Front brake caliper & discCheck applicability
    • 2
      Z9K 922 047 ZQuantity ×1
      Brake pad set · 276 mm brake (1ZD), position 2 in Front brake caliper & discCheck applicability
    • 6
      N Z24 543 02Quantity ×4
      Guide bolt, caliper, position 6 in Front brake caliper & discNew part, single use
    • 1
      Z9Q 449 777 VQuantity ×2
      Brake disc · 288 mm brake (1ZE), position 1 in Front brake caliper & discOnly if discs replacedCheck applicability
    • 1
      Z9Q 449 777 WQuantity ×2
      Brake disc · 276 mm brake (1ZD), position 1 in Front brake caliper & discOnly if discs replacedCheck applicability
    • 5
      N Z55 776 01Quantity ×4
      Bolt, caliper carrier, position 5 in Front brake caliper & discOnly if discs replacedNew part, single use

    Torque references 4

    • Locating screw, brake disc · 2×
    • Bolt, caliper carrier · 4×
    • Guide bolt, brake caliper · 4×
    • Wheel bolt · 10× in this job (20 on the vehicle)

    Fluids 1

    Brake fluid

    Specification
    DOT 4 class 6 · MX-BF 20
    Fluids & capacities

    Source 2

    • Section 46.4
    • VW/5G/BRK

    Document revision Rev. 01 · 2014-02

    Related

    • 615Front brake caliper & disc

    Before you start 0 of 2 checked

    • Vehicle raised, front wheels removed.
    • Brake fluid level noted (pistons pushed back will raise it).

    Procedure 7 steps

    1

    Step 1 of 7: Remove the caliper

    Done

    Remove the dust caps 7 and unscrew the guide bolts 6. Hang the caliper up with wire, never by the brake hose.

      Source: Example WSM · Chassis · 46.4.1 (stale revision)

      2

      Step 2 of 7: Remove the pads

      Done

      Take the pads out of the carrier. Note the position of the wear indicator. The pads are worn out below 2.5 mm lining thickness, without backing plate (Specs › Brakes).

        Source: Example WSM · Chassis · 46.4.2 (stale revision); Example WSM · Chassis · 46.1, Tab. 46-2 (stale revision)

        3

        Step 3 of 7: Check the brake disc

        Done

        CAUTION

        The minimum thickness depends on the brake size. While the brake equipment code is unknown, identify the disc by its diameter and thickness before you compare.

        Measure the disc thickness at several points with a micrometer. Replace the discs (both sides) if any reading is below the minimum thickness:

        1. 288×25 mm disc (1ZE): 22.5 mm.
        2. 276×24 mm disc (1ZD): 21.5 mm.

        If the discs are replaced, on each side:

        1. Unscrew the caliper carrier bolts 5 and remove the carrier. The bolts are single-use: discard them.
        2. Remove the locating screw 14 and take off the disc. Clean the contact face of the wheel hub.
        3. Fit the new disc for the brake fitted: Z9Q 449 777 V 1 for the 288 mm brake (1ZE), Z9Q 449 777 W 1 for the 276 mm brake (1ZD). Tighten the locating screw to .
        4. Fit the carrier with NEW bolts and tighten them to .
        Fitted brake not confirmed: 288 mm (1ZE): Z9Q 449 777 V · , or 276 mm (1ZD): Z9Q 449 777 W

          Source: Example WSM · Chassis · 46.4.3 (stale revision); Example WSM · Chassis · 46.1, Tab. 46-2 (stale revision)

          4

          Step 4 of 7: Reset the piston

          Done

          Push the piston back with the piston resetting tool MX-T905. Watch the brake fluid reservoir: it must not overflow.

            Source: Example WSM · Chassis · 46.4.4 (stale revision)

            5

            Step 5 of 7: Clean the carrier

            Done

            Clean the pad seats in the carrier with a wire brush. Apply a thin film of assembly paste to the pad backing plates only.

              Source: Example WSM · Chassis · 46.4.5 (stale revision)

              6

              Step 6 of 7: Install pads and caliper

              Done

              Insert the new pads for the brake fitted: Z9Q 922 047 M 2 for the 288 mm brake (1ZE), Z9K 922 047 Z 2 for the 276 mm brake (1ZD).

              Fit the caliper and tighten NEW guide bolts to . Refit the dust caps.

              Fitted brake not confirmed: 288 mm (1ZE): Z9Q 922 047 M · , or 276 mm (1ZD): Z9K 922 047 Z

                Source: Example WSM · Chassis · 46.4.6 (stale revision)

                7

                Step 7 of 7 (current): Fit the wheels and restore the pedal

                Done

                WARNINGBrakes are ineffective until the pedal has been pumped

                Press the brake pedal firmly several times with the vehicle stationary, until the pads contact the discs and the pedal is firm. Do not move the vehicle before.

                WARNINGWheel bolt torque unresolved

                The sources disagree (A 115 Nm vs B 130 Nm). Do not release the vehicle until the value is confirmed against the current OEM revision.

                Fit the wheels and tighten the wheel bolts to . Check the brake fluid level.

                  Source: Example WSM · Chassis · 46.4.7 (stale revision); Example TechData · VW/5G/WHL/0001

                  End of procedure · Rev. 01 · 2014-02 · fictional example data

                  Sources 3

                  • Authority class A · OEMExample OEM Workshop Manual: Chassis (fictional)MX-WSM-5G-CHS · Rev. 01 · 2014-02 · example.motrix.invalidStale
                  • Authority class B · LicensedExample Licensed Technical Data (fictional)MX-TDS-2026.2 · Release 2026.2 · 2026-06 · example.motrix.invalidMarked verified
                  • Authority class A · OEMExample OEM Parts Catalogue (fictional)MX-EPC-5G · Data release 20.11 · 2020-11 · example.motrix.invalidMarked verified

                  Every source above is a fictional example record. Values in this procedure are example data.

                  Sourced99 %